Dustraction recently had the privilege of partnering with Atlas Composite Technology to enhance its Derbyshire manufacturing facility with a cutting-edge, bespoke extraction solution.
As a specialist in composite manufacturing extraction, Dustraction understands that managing fine particulate isn’t just about compliance; it’s about protecting your most valuable assets: your people. For this project, Atlas Composites selected Dustraction’s DXC10 Cartridge Filter system, a robust configuration designed for high-volume, multi-point extraction.
The Dustrax DXC10 System
To meet the rigorous demands of Atlas Composites’ production line, Dustraction installed its signature Dustrax DXC10 cartridge filter. This system is engineered for continuous, high-efficiency performance, with:
- Massive filtration capacity: Featuring a total media area of 250m², the unit handles a total air volume of approximately 4.80m3/sec (10,171cfm).
- Intelligent cleaning: The system utilises a reverse jet cleaning cycle. Short bursts of compressed air dislodge accumulated dust “cake” from the outside of the circular cartridges, ensuring consistent airflow without the risk of dust bridging.
- Multi-point connectivity: The extraction ductwork was designed to serve seven distinct points, including several 2m x 1m and 1m x 1m downdraught benches, with additional margin for future expansion.
Safety without compromise
In line with Dustraction’s Health & Safety First core value, the entire installation is fully ATEX/DSEAR compliant. Key safety features include explosion protection – with the fitting of ATEX-certified explosion panels, as well as the installation of a 550mm diameter ATEX non-return air valve near the filter inlet. This critical safety component contains potential explosions within the filter, preventing them from being transmitted back through the ductwork into the workshop.
Each valve is equipped with a sensor that triggers an immediate system shutdown in the event of an explosion.
Results and compliance
Following Dustraction’s standard Proven Performance protocol, its engineers conducted full LEV readings upon completion, providing the necessary data for Regulation 9 compliance.
“We required a robust and reliable extraction solution that could grow with our production needs,” affirms Steve Littlewood from Atlas Composite Technology.
“Dustraction delivered exactly that with their extraction system. The installation of the Dustrax DXC10 filter and the integrated ATEX safety systems has significantly improved our workshop environment.
“Their team handled everything from the initial aerodynamic ducting design to the final COSHH LEV testing, making the entire transition seamless. We now have a high-capacity system that gives us full confidence in our operational safety and regulatory compliance.”
“At Dustraction, we don’t just supply equipment, we deliver peace of mind,” adds Stephen Duncombe, Managing Director of Dustraction. “We provided Atlas Composite Technology with our toptier Dustrax DXC10 technology, ensuring their team is protected by the highest standards of ATEX-compliant filtration. It’s a proud addition to our 70-year legacy of British engineering excellence.”
