Gibbs Sandtech is aspiring for its own mini-industrial revolution, by taking the pain out of a manual, labour-intensive job: preparation sanding and de-nibbing. The company’s new computer-controlled automated de-nibbing “Cup Brush” machine is a clear winner, especially with a unit price “lower than the one member of staff’s yearly salary”.
Designed and built in Gibbs Sandtech’s factory, tucked away in the leafy Hertfordshire countryside, the Cup Brush Sealer Sander is the culmination of almost 60 years’ worth of expertise in manufacturing machines for the woodworking industry and has proved by far its most successful product.
The machine gets its name from the system of multiple rotating “Cup-Brushes” mounted on an oscillating carriage. This simple system allows the Cup Brush to achieve 360-degree sanding, which is perfect for tricky items, like traditional slab and shaker doors or window frames. The abrasive fingers work their way into all the grooves and crevices, gently removing fibres and paint nibs much faster and more consistently than sanding by hand.
The machine even includes a roto blow bar on the out feed, so panels come out dust free and ready to spray, saving yet more time and effort.
“The abrasive fingers work their way into all the grooves and crevices, gently removing fibres and paint nibs much faster and more consistently than sanding by hand”
However, far from being a “one-trick pony”, the Cup Brush machine is one of the most versatile machines on the market today. For example, Gibbs offers a souped-up version of the Cup Brush with stronger motors capable of wire brushing, perfect for distressing wood for a rustic look. Incredibly, thanks to the 360-degree sanding from the Cup Brush system, you can enhance the grain running in multiple directions on a five-piece door in one pass.
Since the Cup Brush De-Nibber’s inception eight years ago, well over 110 units have been sold worldwide. From small family-run workshops taking their first foray into automated machinery to large multinationals looking to increase their production, the Cup Brush has found a niche with businesses looking for a cost-effective machine that does not compromise on capability.
This year has seen some exciting new developments as the fifth generation Cup Brush hits the market. Almost totally redesigned from the ground up, the new model builds on the core strengths of the original design and takes an already capable machine to a whole new level. A welcome new addition is the touch screen PLC. Users can now save and recall their settings to one of six programs, allowing them to achieve consistent results every time.
Brush changes are now even easier thanks to the redesigned chassis. Larger access doors and a rolling brush carriage that can slide out of either side of the machine enable clear access underneath the carriage.
If you’re looking to automate your workflow, then a Cup Brush Sealer Sander could be just the right machine for the job. Contact Gibbs Sandtech for more information, or a demonstration of the Cup Brush Sealer Sander.
01920 822 404