Mattress manufacturing relies on adhesives that deliver speed, consistency, and reliability across multiple production stages. Kenyon Group supplies a comprehensive range of proven and innovative adhesive technologies designed specifically for the demands of modern mattress production.
Foam and fabric bonding
For high-output foam bonding applications, Kenyon Group supplies Tuskbond solvent-based sprayable adhesives, widely recognised within the bedding and upholstery industries for their outstanding initial tack, high bond strength, and dependable spray characteristics. These products are ideally suited to foam-to-foam and foam-to-fabric bonding where fast handling strength and consistent performance are essential on busy production lines.
Alongside traditional solvent systems, Kenyon Group offers advanced sprayable hot melt solutions to support manufacturers transitioning to faster, safer, and more efficient processes. Tecbond hot melt spray systems combine specialist adhesives with purpose-designed spray applicators to deliver instant grab and rapid set times. By eliminating solvents, these systems reduce hazardous emissions, improve operator safety, and help increase line speeds without compromising bond quality.
For manufacturers operating bulk application systems, Kenyon Group also supplies Henkel Technomelt sprayable hot melt adhesives. Designed for high-volume mattress production environments, Technomelt adhesives offer excellent fibre wet-out, strong and flexible bonds, and consistent performance at scale. These products integrate seamlessly with bulk melters and automated spray equipment, making them ideal for manufacturers seeking maximum efficiency, reduced waste, and repeatable results across long production runs.
Moving beyond solvents
As the bedding industry continues to prioritise safety and sustainability, Kenyon Group supports innovation with instantgrab water-based adhesives for foam bonding. These formulations deliver high initial tack and strong final bonds while significantly reducing solvent exposure. For manufacturers looking to future-proof operations, improve working conditions, or meet environmental targets, water-based adhesive technologies offer a practical and effective alternative.
Pocket spring production
Pocket spring manufacture demands precision, clean application, and reliable bond integrity. Kenyon Group supplies adhesive solutions formulated to deliver controlled set times and accurate placement, ensuring consistent spring assembly and long-term performance. Both hot melt and specialist adhesive options are available, matched carefully to equipment type, production speed, and spring construction requirements.
Timber frames for bedding
For timber frames and structural bedding components, Kenyon Group supplies Prowood Glue D3 PVA, a UK-manufactured, high-performance adhesive developed for demanding woodworking applications. Offering bonds stronger than the wood itself and excellent water resistance, Prowood D3 PVA is ideally suited to bed frame production.
Nationwide supply and technical expertise
All Kenyon Group adhesive solutions are available nationwide from stock, ensuring rapid delivery and minimal production downtime. Supported by experienced technical specialists, manufacturers benefit from expert product selection, on-site support where required, and adhesive systems tailored precisely to their production processes.
