Choosing the right dust extraction system is crucial for maintaining a clean, safe working environment, whilst optimising efficiency and reducing energy costs. But, with so many options available, it can be daunting to know where to start. That’s why businesses turn to TM Machinery to help them fulfil their dust extraction requirements.
“There’s more to dust extraction than performance,” begins Matt Pearce, MD of TM Machinery. “We often find customers focusing on motor size but, when investing in dust extraction, it’s important to consider the overall picture — performance, build quality, efficiency, and full life cycle costs. This is where working with an experienced supplier like TM Machinery really makes a difference.”
Knowing the volume of dust and swarf generated by your machines is a critical starting point but it’s far from the only consideration. Matt explains, “Dust extraction is a legal requirement, so minimising exposure to harmful dust is paramount. Equally important is the impact of your dust extraction system on workplace ergonomics and workflow efficiency. It’s our job to help you create a workspace that maximises efficiency and allows room for future growth.”
By carefully selecting a dust extraction unit that balances power with space efficiency, you can improve the flexibility and productivity of your production set-up, making it easier to adapt to future manufacturing needs. Matt says, “Compact, yet powerful dust extraction systems, like the AL-KO Power Unit range, can significantly improve workflow. Whether you choose a plug-and-play mobile dust unit or a tailored solution for more complex applications, our dust extraction systems offer advanced features – like automatic switch on/off, overfill monitoring and ignition protection systems to prevent fire and explosion risks in the workshop. Regardless of the unit size, its features have been designed to increase efficiencies and usability without compromising on performance.”
Often overlooked, airflow rate is crucial for workplace efficiency and clean air. “AL-KO provides dust extraction units with high extraction capacity and a small footprint,” says Matt. The Power Unit range includes eight models with motor power from 1.1 to 15 kW and airflow rates up to 10,000 m³/h. They can also be connected to individual machines or multiple extraction points via piping, maintaining high-efficiency filtration.
Running costs should also be a consideration. “Dust extraction can account for up to 40% of overall energy costs in your workshop,” says Matt. “AL-KO’s ranges incorporates features like optimised fan housing and highly advanced IE3 or IE4 motors that offer around 97% energy efficiency. They also feature 100% air recirculation which contributes to real savings in energy consumption and an overall low-maintenance design that reduces costs.”
“Finally, safety cannot be ignored,” stresses Matt. “AL-KO’s portable dust extraction units feature an outer shell that is shock resistant to 200mbar m/s as standard. Some models also include a thermal sensor that automatically shuts down the fan and triggers the fire extinguishing unit if a fire risk is detected. These compact German systems ensure optimal safety and fully comply with UK regulation BS EN 16770, eliminating the need for additional safety measures.”
Matt adds: “TM Machinery understands the complexities of dust extraction and works with you to ensure your business is prepared for future growth. Partnering with us gives you access to comprehensive support services, including initial planning, installation, maintenance, and readily available technical advice and assistance. Reliable after-sales support also ensures that your dust extractor remains in optimal condition and performs efficiently over time.”
